Archive

Cabinetry

If your kitchen cabinet door or any custom cabinet door implodes for some reason or other DO NOT PANIC,DO NOT DESPAIR, DO NOT ACT IN HASTE!

The best thing you can do is carefully tape all the pieces in place and wait for me or some FIXIT type to arrive and carefully remove all the pieces and splinters to better assemble and reattach everything back together.
This door was reattached and reassembled with no sign of damage because the homeowner was careful not to add to the initial injury.

All the pieces fit together and complete recovery was the end result.

Another example of careful repair work can be found here:CLICK LINK

Fun and frolic with a pantograph- the analog human powered version of a CNC machine! Medallion version 2.0– Different Font; Stronger Color!

So here is a replacement for the factory original equipment medallion (Version 1.0) that was summarily removed by some young Odocoileus virginianus one fine summer evening. Cut by pantograph from a blank made from repurposed milk jug plastic (HDPE 2) and inlayed with 2 part epoxy. A fine fun project! Fie on those cumbersome fancy Silicon Valley computer widgets!

Yup, before CNC we had analog human powered pantographs. Here at work on a custom replacement medallion (Version 1.0) for a Mercury Mountaineer. Great Fun!

A classic conundrum.

The new appliance is just slightly larger than the old range top. Approximately one half inch must be trimmed from each side. The cuts must be neat, precise and accurate for best visual results.

Hardly a job for a Sawzall ,jig saw, circular saw or router. The Oscillating Multi-Tool however, is perfect. With a straight edge guide clamped in place the little finish tool slowly leaves a perfect kerf.

New range unit fits perfectly.

Other Multi-Tool applications:

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CLICK THIS LINK or

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More people should try this. Suppose you have a beautiful scrap slab of butcher block counter top.

Now you need legs to convert the slab to a functional table.

You COULD buy or make some legs from the local lumberyard. Very expensive! Click link

OR you could use a little ingenuity to convert salvage legs from a discarded table
to fit the top you already have.

Flea markets, yard sales, thrift stores and (sadly) even the local dump overflow with
genuine factory grade hardwood legs from yesteryear which can be repurposed to make a
beautiful base for your new table top.

Here is one example in four easy steps:

Step #1

Funky beat up particle board table top attached to scuzzy factory table legs at the local thrift
shop. $40.00 out the door!

Step #2

Boy, did these legs clean up nicely! The finish surface underneath the gunk was almost
pristine. What a gem! Obviously they are the wrong width and length to fit the new table
top, so a few cuts and fill wood will complete the reattachment to their new home.

Step #3

Good to go! The new assembly is showroom shiny.

Step #4

A finish coat for the butcher block and this table fits perfectly with the kitchen decor!

Come the Apocalypse, this hand held auger bit drill (aka “brace”) will do the
same work for humanity all hand powered tools have done for centuries.

This one, of course, is not exactly your grandfathers brace and bit since
the bit is the innovative modern adjustable version introduced sometime
in the second half of the 20th Century.

Any size hole up to 3 inches with just a turn of the adjustment screw! Prior
to that most carpenters carried an entire cloth tool roll filled with every size
needed on the job to make holes from 1/4 inch up to a gargantuan 1 1/4 inch diameter.

For larger holes an additional tool roll of large hole augers would need to find
space in the toolbox as well.

I used this particular combination brace and bit all through the late 1970’s through
the middle 1990’s- mostly to bore knob and lock holes in the solid fir doors commonly
available at the time.

Before battery operated drills with individually sized hole saws the trusty brace and bit
was the go-to hole making tool of the day.

Of course, in the 21st century most doors come from the factory with knob and lock holes
pre-drilled so even the need to cut holes onsite is uncommon.

Nevertheless, as recently as a few weeks ago I needed to make a special retro sized hole
and none of the many hole saws or spade bits in my tool box could quite do the job.

So maybe the day of the classic brace and bit is not yet gone. They are still for sale
(new!) online. Go figure.

So to install a tipout sponge tray is not a difficult job with a new kitchen cabinet.

Plenty of space to swing tools around and attach screws without counter tops and sinks
in place to block access to screws and hardware.

Howsomeever, retrofit a tipout sponge tray in an existing cabinet and there is a
completely different job with completely different access and space requirements.

In spite of all the modern new ratchet gizmos and power drill attachments only one tool
still really works in that cramped crowded workspace- the good ole fashioned handheld
offset screwdriver.

Yes, I bought a set back in the good ole days and every so often, they still come in handy!

A thing of beauty and a joy for ever, get yours today! You never know when you will need one!

Walmart still sells them! CLICK LINK

ViviLnk

ViviLnk

A DIY no frill cabinet shelf pull out.

Back in the good ole days before fancy wire baskets and dovetail joint trays,
plywood was the material of choice to make cabinet pull out shelves.

Yup! This was some kind of fancy!

With ordinary plywood a 31 inch wide shelf can easily support any number
of heavy pots and pans.

Hardly gets anymore straightforward than this.

3/4 inch plywood shelf cut to size attached with two side drawer glides and a front
edge of clear pine.

The visible surface can be covered with vinyl shelf liner, 1/8 inch melamine masonite, FRP,
or even Formica.

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Melamine masonite liner.

The video:

Final update of all updates:

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Update: My client finished the stain and varnish work in between his trips
abroad and work assignments at his job. The net result-not too bad! Ready for
the book collection!

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Custom dimension birch plywood shelf units (8 feet tall) with poplar trim
delivered “flat pack” and assembled on site.

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A little more elaborate than usual, full floor to ceiling Hungarian Cleat Book Shelves.

With the proper spacing an entire library can fit on a few walls and still leave the room
with a light and airy feel unencumbered with heavy boxy cabinet style bookshelves.

Designed by a Hungarian Physicist, this cleat style is a little finicky for the vagaries
of a modern sheetrock wall. In this case all worked out well in the end.